Visibility Blog

The ERP Customization You Inherited and the One You're About to Create

Written by Steve Leadbeater | Nov 6, 2026, 4:00:01 PM

The ERP Customization You Inherited and the One You're About to Create

By Steve Leadbeater

Two ways an ERP system ends up shaped like the system it replaced.

Part One: The Familiarity Trap 

Why "can you make it work like the old system" is the most expensive sentence in an implementation

The request never sounds unreasonable, and that is precisely the difficulty. It arrives in phrases like these:

  • "Can the screen show the fields in the order our old one did?"
  • "We need the report to come out in this exact format. That's what everyone's used to reading."
  • "Our approval goes to the supervisor, then the plant manager, then finance. That's just how we do it."
  • "The old system let us skip that step. Can we turn it off?"

Every one of these is asked in good faith by someone trying to protect their team from disruption. And in the short term they are right: familiarity genuinely does reduce day-one friction. People find things faster, ask fewer questions, and complain less in the first couple of weeks.

The problem is the shape of the trade. The training benefit is one-off and expires within a few months, as people learn the new system regardless. The constraint you accepted in exchange is permanent, and it compounds through every upgrade, every new hire, and every future process change, for as long as you own the system.

What you actually bought, and what you are overwriting

An established ERP is not a blank canvas with some manufacturing features bolted on. The process flows in it are the accumulated result of a great many manufacturers doing the same things and running into the same problems, refined over a long period. That accumulated design is a large part of what you paid for.

When a legacy workflow is rebuilt inside the new platform, that is not a neutral choice. It is a decision to override the refined version with your own, based on the assumption that your existing way is better. Sometimes that assumption is correct. Often nobody has actually tested it, because it never got framed as a choice at all. It got framed as a requirement.

The distinction almost nobody makes

There is one question that separates a legitimate requirement from an expensive habit, and it is harder to answer than it looks:

Is this how our business works, or is this how the old system made us work?

After a decade on a platform, those two feel identical from the inside. A limitation becomes a workaround, the workaround becomes a procedure, the procedure gets written down, and eventually somebody trains new starters on it as though it were policy. By the time it reaches a design workshop, it is described with complete sincerity as "how we operate," and the person describing it is not being difficult. They genuinely do not know it started life as a technical constraint.

Teams almost never separate these two categories unaided, because the evidence needed to do it left with the old system's original implementers. It usually takes an outsider asking, repeatedly and without irritation, what would actually break if the step went away.

This is also why skipping a step is riskier than it looks. In a well-designed module, each stage enforces the constraint that makes the next one trustworthy. Remove or bypass one of those because the old system managed without it, and you have not simply skipped an inconvenient screen. You have removed the guarantee that everything downstream was relying on. The consequences do not show up in testing, where volumes are low and everyone is being careful. They show up eighteen months later, as a class of problem nobody can explain, in a part of the system that looks unrelated.

Six questions before agreeing to any customization

I am not arguing for purity here. Some ERP customization is right, and a business with a genuine operational differentiator should absolutely protect it. But each request is worth putting through the same short test, and the test should be applied by someone whose job is not to keep the go-live date.

  1. What actually breaks if we do it the standard way? If the honest answer is "nothing, people would just have to get used to it," you have your answer.
  2. Is this a policy or a habit? Can anyone point to the business reason, as opposed to the precedent?
  3. Can configuration do it? In Visibility, a considerable amount of legitimate variation is available through Master Control settings at entity level, before you get anywhere near development. Exhaust that first. A setting can be changed later; code has to be maintained.
  4. Is this really a reporting requirement? A surprising share of customization requests are about the shape of an output rather than the behavior of a process. IQ Plus covers a lot of that ground against the underlying tables without touching the application.
  5. Who owns this at the next upgrade? Every customization needs a name against it. If nobody will claim it now, while it is being requested enthusiastically, nobody will claim it in four years when it is blocking something.
  6. When do we review it? Agree on a date (ninety days after go-live is about right) to ask whether it is still needed. Most never get reviewed, which is exactly how the inherited list gets built.

The sentence worth saying out loud in design workshops

Would I be comfortable defending this decision to whoever holds my job in eight years' time?

It is a slightly uncomfortable question, and it changes the tone of the room in a good way. It shifts the discussion from "what do we want" to "what will this cost the people who come after us," which is the calculation that was missing from every inherited customization I have ever been asked to unpick.

Part Two: The Customization You Inherited 

What to do when the system you have was shaped by decisions you did not make

New leadership takes over. They look at the ERP and find it heavily customized: legacy approval chains rebuilt faithfully inside the platform, bespoke screens, reports that replicate the format of a system decommissioned a decade ago. The people who made those decisions have moved on. The new team wants to modernize, simplify, and let the system work the way it was designed to, and they cannot easily do any of it, because users are attached to the current behavior and the customizations are load-bearing.

The first thing I say in these conversations, and I mean it: those original decisions were almost always reasonable at the time.

Why it happened, and why it is not a scandal

Read part one again and the reason is obvious. The people making these calls were under pressure, mid-transition, and being asked to sign off on decisions whose consequences would not surface for years. When a department says "we cannot work without this approval step," the safe answer in that moment is to build it. Nobody has time to relitigate the org chart, and refusing risks the date.

What was not visible then was the compound cost. Each individually reasonable exception makes the next upgrade slower, the next new hire's training longer, and the next process change more expensive. That cost only becomes legible years later, to people who were not in the room.

The instinct on inheriting a system like this is either to defend the past or to condemn it, and neither gets you anywhere useful. The good news is that it is almost never all-or-nothing. It is a sequence of small, separable decisions, and you can take them one at a time.

Start with an honest inventory

Separate what is genuinely custom code from what is configured behavior, and both of those from what is standard behavior everyone has forgotten is standard. These three get conflated constantly, and the third category is bigger than people expect.

In Visibility specifically, a real proportion of what customers believe is bespoke turns out to be a Master Control setting, or a variant of standard behavior that was switched on years ago and never revisited. Those can be reconsidered in an afternoon, with no development involved at all. Finding them is the cheapest win available to you, so do it first.

Ask what each customization is protecting

This question is more useful than asking what it does. Sometimes the answer is a genuine competitive differentiator, in which case keep it and stop feeling awkward about it. Not all customization is technical debt.

Sometimes it is protecting an approval chain from an organizational structure that no longer exists, or a report format that matched a system nobody remembers. Those retire easily once someone says out loud what they were for.

Retire in order of user pain, not technical effort

The temptation is to start with the easy ones. Resist it. Start with whatever is currently causing your users the most friction, because the first thing you remove sets the tone for everything after it. If simplification visibly makes someone's Tuesday better, you have support for the next one. If your first move is a technically tidy change nobody notices, you have spent effort and bought nothing.

Mind the calendar

Do not retire anything at month end, quarter end, or during your busiest production period. This sounds obvious. It is violated constantly, usually because the change was ready and the window looked open.

On reporting specifically

A large share of what gets customized in any ERP is reporting, and it is worth checking whether yours needs to be. In Visibility, IQ Plus covers a great deal of ground against the underlying tables without touching the application itself. If an inherited customization exists purely to produce a particular output, there is a decent chance it can be replaced with a report and retired outright, which is a materially better position to be in at your next upgrade.

The Connection Between the Two 

The list of things you are unpicking today is the list of things somebody agreed to on a Tuesday afternoon in a design workshop, under deadline pressure, to keep a department comfortable. It was not carelessness. It was a series of small, defensible decisions taken without anyone holding the long view.

Which is the practical lesson for anyone currently mid-implementation. You are not choosing between disruption now and comfort now. You are choosing between a few uncomfortable months and a constraint your successors will spend real money removing. Familiarity is worth something, but it is worth much less than it feels like in the room, and it is being paid for on a very long installment plan.

If you are on the other side of that already: you do not have to defend the decisions you inherited, and you do not have to demolish them. Look at each one, understand what it was for, and decide whether it still earns its place. Most organizations that do this find that a meaningful fraction of what they thought was permanent turns out to be a setting, a habit, or a report, and that the genuinely entrenched customizations are fewer, and more defensible, than the sight of the whole list first suggests.

Whether you're mid-implementation or living with a system someone else shaped, we're glad to help you sort the settings from the code. Talk to our team.